Diploma In QAQC Engineering

Diploma in QA/QC Engineering

This training provides a very in-depth knowledge required for engineers in both welding inspection and piping inspection activities. The theoretical and practical sides with industrial visit are the major point of attraction of this course. Students are provided with a certificate that can be embassy attested which enables them to go abroad. After the completion of the course they can enter into various designation such as Quality Control Engineer and Quality Control Inspectors which enables them to build up a lucrative career in the area of Inspection.

Section 1, Piping QC

Syllabus

Part 1

Fundamentals of piping
International codes and standards for piping systems
Classification of pipe
Standard weight of piping materials and calculation
Properties of piping materials
Piping project design documents
Drawing symbols
Piping isometric
Process flow diagram (PFD)
Piping instrumentation diagram (P&ID)
Details of equipment and equipment layout
Piping arrangement drawing
Design of power piping (ASME B 31.1)
Design of process piping (ASME B 31. 3)
Design of liquid piping (ASME B 31.4)
Design piping sizing / pressure integrity
Typical wall thickness calculation for refinery
Pipe stress analysis & flexibility analysis
Pump calculations
Design of pipe support
Types of valves
Type of flange and method of connecting flanged joint
Hydro & Pneumatic testing

Part 2

Design Project 01 Per ASME B31. 1
Design Project 02 Per ASME B31. 3

Part 3

Software
Examinations and certificates will issue to successful candidates.

Subjects

NDT ASNT LEVEL II
- Radiographic Testing
- Ultrasonic Testing
- Magnetic Particle Testing
- Liquid Penetrant Testing
Induction to piping systems
Basics of piping
Piping components
Piping drawing,
Pipeline design and constuction
Piping codes and standards.(ASME/API/ASTM/AWS)
Power piping(Asme B 31.1)
Process piping (Asme B31.3)
Liquid piping (Asme B 31.4)
Optional: isei construction Safety course

Drawings

GAD (GENERAL ARRANGEMENT OF DRAWING)
P&ID (PIPING AND INSTRUMENT DIAGRAM)
EQUIPMENT LAYOUT
PIPING ISOMETRICS
FABRICATION DRAWINGS
PIPING STRUCTURALS
PIPE SUPPORTS
PRACTICAL LAB FACILITY (PHOTO)

Section II- welding

Subjects

Duties of the welding engineer
Terms & definitions
Welding imperfections
Metal properties and destructive testing
Preparation of welding procedures wps/ pqr
Welder s qualification
Material inspection
International codes and standards
Welding symbols
Shielded method arc welding (SMAW)
Gas tungsten arc welding (TIG)
Gas metal arc welding (GMAW)
Submerged arc welding (SAW)
Non destructive examination
Weld repairs
Welding distortion control
Heat treatment and stress relief of weld
Cutting process
Welding Safety
Practical examination on pipe and plate
Basic Fire And Safety Engineering
familirisation with WPS,PQR& WQT
Preparation of procedures,Documentation &Report making

Course Duration

Three months

Covers QC section, NDT LEVEL 1 & 2, Piping Engineering, Welding Engineering)

Eligiblity

M-tech/ME, BE/B-tech in Mechanical, Aeronautical Engineering, Diploma in Mechanical, Degree etc.
Those who are waiting for final semester result as well as
those who have to attend supplementary examinations may also apply.

About Examination

Examinations are CONDUCTED IN OFFLINE METHODS

General
Specific examinations
Practical
Viva

All General Examination will be Subjective Examinations.
Specific Examinations are Subjective Exams based on a given reference specific Codes which will be allowed to refer during the examination time.
Practical Examinations are held in suitable specimens and record in the respective reports.
Viva is conducted as a part of practical examination

About Certification

Internationally recognized Certificates of QUALITY CONTROL ENGINEER (QC),
SIX METHODS IN NDT, WELDING ENGINEERING AND A PIPING ENGINEERING will be
awarded to candidates by the authorized certification body ASNT
(American Society for Non Destructive Testing) & STED (Scientific Technical Education Department, Govt of Kerala)
and a Diploma Certificate which can be Embassy attested from NACELL is also Provided.

Employment Opportunities

Graduates may find employment as a QA/QC Inspectors, NDT Coordinators,Welding Supervisors, Piping QC, Piping Supervisors etc.

OUR SPECIALITIES

WELDING THEORY + PRACTICALS
WELDING INSPECTION THEORY + PRACTICALS
NDT 4 METHODS (RT/UT/MT/PT)
GENERAL Safety
PRACTICALS+QUESTION/ANSWERS, MACRO PRACTICALS,
SPECIAL NOTES ON POSSIBLE OUT SIDE QUESTIONS AND SEVERAL MOCK TESTS.

Diploma In QAQC Engineering